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Product Details:
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| Size: | Customized And Standard Size | Material: | Carbide Substrate And Polycrystalline Diamond |
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| Usage: | Metalworking Etc, Cutting Tools For Woodworking, To Cut Stone Or Metal Cutting For Making PCD Dies Milling | Application: | Cutting For Non-ferrous Metal Ceramic Rough Machining SIC |
| Shape: | Round, Square, Triangle, Sector, Segment，As Your Drawing. | Diameter: | φ45mm φ55mm φ62mm |
| Performance: | 50 To 250 Times Longer Than Traditional Sintered Carbide Cutting Tools | Diamond Thickness: | 0.4-0.6 |
| Grade: | 850，002，005，010，025，302 | Max Diameter: | 62mm |
| Diamond Content: | ≥ 90% | Total Thickness: | 1.6-3.2mm |
| High Light: | pcd diamond tools blanks,pcd diamond cutting tools blanks |
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Polycrystalline Diamond Cutting Tools Blank PCD Blanks PCD Wafer PCD Disc
Polycrystalline diamond cutting tools blanks(PCD), consist of diamond layer and tungsten carbide substrate, are produced by sintering selected diamond particles at high pressure and high temperature (HPHT). PCD combines the hardness, abrasion resistance and thermal conductivity of natural diamond and toughness of tungsten carbide, thus it is an ideal tool materials for long life and high efficiency. The working life of a PCD cutting edge is usually 50 to 250 times longer than that of traditional sintered carbide cutting tools.
Our PCD disc can be cut to different size upon to customs’ special requests, such as square shape, rectangle shape, round and triangle shapes.
PCD turning tools, PCD boring tools, PCD cutting tools, PCD reamers and PCD milling tools for non-ferrous metals and alloys, such as aluminum, copper, aluminum / gray iron composites, tungsten carbide, as well as nonmetallic materials such as wood, chipboard, ceramics, plastic, rubber and composite materials, etc, where high abrasion resistance and good surface finish are required.
Benefits
۞ Excellent wear resistance & impact resistance
۞ High toughness and thermal stability
۞ Low friction coefficient & Low heat expansion coefficient
۞ High efficiency & Long tool life
۞ High precision & good workpiece surface finish
۞ Suitable for laser cutting and EDM
۞ Environmental friendly
Applications
PCD turning tools, PCD boring tools, PCD cutting tools, PCD reamers and PCD milling tools for non-ferrous metals and alloys, such as aluminum, copper, aluminum / gray iron composites, tungsten carbide, as well as nonmetallic materials such as wood, chipboard, ceramics, plastic, rubber and composite materials, etc, where high abrasion resistance and good surface finish are required.
Industries
Aerospace, automotive, hydraulic, electronics, wood and stone industries, etc.
| PCD Grade | Grain Size | Φ 48 mm | Φ 55 mm | φ62mm | Diamond layer thickness | Overall thickness |
| DM850 | 0.5-1 μm | √ | √ | √ | 0.4~0.6 mm | 1.6/2.0/3.2 mm |
| DM002 | 2 μm | √ | √ | 0.4~0.6 mm | 1.6/2.0/3.2 mm | |
| DM005 | 5 μm | √ | √ | 0.4~0.6 mm | 1.6/2.0/3.2 mm | |
| DM010 | 10 μm | √ | √ | √ | 0.4~0.6 mm | 1.6/2.0/3.2 mm |
| DM025 | 25 μm | √ | √ | 0.4~0.6 mm | 1.6/2.0/3.2 mm | |
| DM302 | 2-30 μm | √ | √ | √ | 0.4~0.6 mm | 1.6/2.0/3.2 mm |
Contact Person: sales
